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[Case Study] Automobile Manufacturer

A case of reducing missed casting defects in the appearance inspection of aluminum die-cast products!

We would like to introduce a case study of problem-solving at an automobile manufacturer. At this manufacturer, there were areas where the conventional lighting could not illuminate the workpiece, leading to overlooked defects. Therefore, we proposed the Light Board PROA3, which has a large emission surface. Due to the nature of the lighting, there is little reflection from the workpiece, and it allows for surface inspection without much glare. 【Case Overview】 ■Challenges - There were areas where the conventional lighting could not illuminate the workpiece, resulting in overlooked defects. ■Effects - Reduced inspection time and fewer missed defects. - Due to the nature of the lighting, there is little reflection from the workpiece, allowing for surface inspection without much glare. *For more details, please feel free to contact us.

  • Evaluation Board

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[Case Study] Automotive Parts Manufacturer Company C

The mask pattern is stripes! Capturing the changes in the glowing surface reflected in the work, visualizing defects.

Here is an example of processing at automotive parts manufacturer Company C. This manufacturer was struggling with paint defects and dents on resin parts that had a glossy paint finish. Therefore, we proposed the "Light Board PROJA4 (Mask Pattern: Stripe)." The stripe pattern on the light-emitting surface is reflected onto the workpiece, capturing changes in the light-emitting surface and making defects visible. [Case Overview] - Material: Resin parts with a glossy paint finish - Reduction of defects: Paint defects, dents - Proposed solution: Light Board PROJA4 (Mask Pattern: Stripe) - Reflect the stripe pattern of the light-emitting surface onto the workpiece - Capture changes in the light-emitting surface reflected on the workpiece to visualize defects *For more details, please feel free to contact us.

  • Evaluation Board

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[Data] Lighting Implementation Case Studies

Introducing examples of reducing missed casting defects in the visual inspection of aluminum die-cast products!

In this document, we introduce case studies of lighting products handled by Hikariya Lighting Co., Ltd. Detailed examples are provided from an automobile manufacturer, a semiconductor component manufacturer, and an automobile parts manufacturer. Additionally, we have included other case studies of effects, so please take a moment to read through them. [Contents] ■ Automobile Manufacturer ■ Semiconductor Component Manufacturer Company B ■ Automobile Parts Manufacturer Company C ■ Other Effect Case Studies ・ Automotive Related ・ Furniture, Home Appliances, and Others *For more details, please download the PDF or feel free to contact us.

  • LED lighting

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